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The cocking lever cannot be closed until it is parallel with the frame.

The culprit seems to be the breech seal, is this the standard item or is it oversized or incorrectly installed The previous owner manufactured his own lever catch since the standard ones he replaced kept being broken, is this a common issue or a problem with the catch being forced against an non-standardincorrectly mounted breech seal The safety catch doesnt stay locked reliably in the fire position once the pistol is cocked, again could this be due to the incomplete closing of the cocking lever or is it a separate issue Any help is appreciated.

Looks like you have a late model MK2 and the problem may very well be the breech seal because both mk2 bits (o ring and plastic spacer) are like hens teeth to find.

It may very well be the previous owner sourced an o ring that is too thick and might cause this issue.

Think I have some spare if thats the problem and will post them if needed.

I think there must be something else thats preventing it from closing completely.

With regards to the safety button issue, I presume it engages when the piston is cocked and has nothing to do with the lever being closed, since I was unable to find anything that would be linked.

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AP01863, WITH HOLSTER second variation circa 1998, with concealed 7 12in.

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